Double Head CNC Wire Forming Machine

i-D Series

The i-D series double head 3D CNC wire forming machine is an ideal and popular choice for applications requiring precise large wire frames. The all electric 16 Axis and configurable up to 19 Axis is perfect for automotive and appliance applications requiring greater speed or dimensionally too large to handle on a single head.

Our unique traversing bend heads will allow you to create large radii bends and the patented clamp provides infinite wire rotation. Often Robotically paired with an off- line secondary bender to provide even more advanced wire forming capability.

Applications

Automotive Seat Border wire, Cushion assembly frames, Shelving borders, Oven Racks

The i-D series double head 3D CNC wire forming machine is an ideal and popular choice for applications requiring precise large wire frames. The all electric 16 Axis and configurable up to 19 Axis is perfect for automotive and appliance applications requiring greater speed or dimensionally too large to handle on a single head.

Our unique traversing bend heads will allow you to create large radii bends and the patented clamp provides infinite wire rotation. Often Robotically paired with an off- line secondary bender to provide even more advanced wire forming capability.

Applications

Automotive Seat Border wire, Cushion assembly Frames, Shelving borders, Oven Racks


Features

  • 16-19 Servo Axes X-Feed, Rotary straightener, C - Cutter, Y - bender pin rotation(2X) , Z - clamp & Rotate, U - tool pivot (2x), P - Bend head height (2X), Transfer,
  • 4 or 8 Bending radii
  • IP Automation engineers and CNC machines all bend heads, cutters and wire feed rollers in-house at reasonable cost with fast turnaround
  • Intellibend software on Windows 10 operating system
  • Length-Rotation-Angle CNC program format
  • Production dashboard, with real-time rate & batch programming
  • 21.5" multi-touch screen
  • Remote connectivity through VPN tunnel
  • OPC-UA protocol for industry 4.0
  • Custom I/O functions available
  • Wire payoff with linear motion arm capacity: 3000 lbs. included (4500 lbs. option available)
  • 7' (2.13 m) safety cage with safety interlock door
  • Arbor wire straightener, programmable
  • All feed & bend drive systems have hardened gears and are fully enclosed.
  • Quick flip hardened feed rollers for 2 wire sizes
  • Linear encoder on wire feed for accuracy and slip detection
  • Regrindable cutter die surface
  • Programmable retractable wire guides
  • On-site training available
  • Robotic integration capable
  • Optional retractable center clamp

Specs.

*Minimum and maximum diameter capability is influenced by tensile yield of the wire. Contact us for clarification on min/max range for your wire type.


Machine Options

machine-options_vision-inspection-closeup

Vision Inspection

machine-options_traversing-bend

Traversing Bend Head

for off axis bending and large die bending
machine-options_servo-press

Servo Press

machine-options_stress-relieving

Stress Relieving Station

machine-options_crimp-press

Servo Press with Auto Crimp

Other CNC WireBending Machines