Multiple Bend Head CNC Wire Benders

i-S² Series

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The i-S² series 3D CNC wire bending machines are based off of our i-S series design, but we added an additional bend head mounted on a traverse bend axis. The second bend head opens a multitude of options that are impossible to create on a single head bender. The flexibility of nose and mandrel bending in one machine provides incredible versatility.

The i-S² 3D CNC wire bending machine also lends itself to bending tubing from coil with the addition of our in-line scoring or chamfering options.

Applications

Multitude of 2 and 3 dimensional parts from Construction ties, torque rods for Automotive seating, out door and agricultural equipment, HVAC, levers, grills, linkages, hooks, Furniture parts, POP display, racks, Mandrel bent parts and tubing parts bent off of a coil such as brakelines, Air compressor lines, refrigeration tubing.

Click here for video

Click here for flyer PDF

The i-S² series 3D CNC wire bending machines are based off of our i-S series design, but we added an additional bend head mounted on a traverse bend axis. The second bend head opens a multitude of options that are impossible to create on a single head bender. The flexibility of nose and mandrel bending in one machine provides incredible versatility.

The i-S² 3D CNC wire bending machine also lends itself to bending tubing from coil with the addition of our in-line scoring or chamfering options.

Applications

Multitude of 2 and 3 dimensional parts from Construction ties, torque rods for Automotive seating, out door and agricultural equipment, HVAC, levers, grills, linkages, hooks, Furniture parts, POP display, racks, Mandrel bent parts and tubing parts bent off of a coil such as brakelines, Air compressor lines, refrigeration tubing.

Media

8 Servo Axes: X-feed, Y - bender pin rotation, Z - arm rotation, T - center turret rotation, P - bend head height , C - cutter
Up to 16 bending radii possible with the adjustable bender height and dual turrets
IP Automation engineers and CNC machines all bend heads, cutters and wire feed rollers in-house at reasonable cost with fast turnaround

Intellibend software on Windows 10 operating system
Length-Rotation-Angle CNC program format
Production dashboard, with real-time rate & batch programming
21.5" Multi-touch screen
Remote connectivity through VPN tunnel
OPC-UA protocol for industry 4.0
Custom I/O functions available

Wire payoff with linear motion arm capacity: 3000 lbs. included (4500 lbs. option available)
7' (2.13 m) safety cage with safety interlock door
Wide range dual plane wire straightener
All feed & bend drive systems have hardened gears and are fully enclosed.
Quick flip hardened feed rollers for 2 wire sizes
Linear encoder on wire feed for accuracy and slip detection
Wire stabilizer
Regrindable cutter die surface
On-site training available
Robotic integration capable

i10-S² Front View

i10-S² Top View

i10-S² Isometric View

Specifications

*Minimum and maximum diameter capability is influenced by tensile yield of the wire. Contact us for clarification on min/max range for your wire type.