Multi-Stage CNC Wire Benders

i-D-MS Series

i-D-MS Multi-Stage CNC Wire Bending Machine

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The i-D-MS multi-stage CNC wire bender series is designed for specialized high precision wire forms requiring separate bending operations. Utilizing our wire transfer mechanism and advanced controls expertise, the operations are executed simultaneously in multiple stages on the same machine.

The i-D-MS series excels in forming non-symmetrical parts without reduction in rate. It can be configured with a variety of custom head configurations and tooling.

Previously, these operations would need to be completed on two machines. Our advanced design highlights why IP Automation Inc. is the wire forming leader in lean manufacturing by intelligently designing out WIP and combining processes.

Applications

Precision Listing and Seat wires
Tight tolerance parts for overmolding operations.

Click here for video

Click here for flyer PDF

The i-D-MS (Multi-stage) series is designed for specialized high precision wire forms requiring separate bending operations. Utilizing our wire transfer mechanism and advanced controls expertise, the operations are executed simultaneously in multiple stages on the same machine.

The i-D-MS series excels in forming non-symmetrical parts without reduction in rate. It can be configured with a variety of custom head configurations and tooling.

Previously, these operations would need to be completed on two machines. Our advanced design highlights why IP Automation Inc. is the wire forming leader in lean manufacturing by intelligently designing out WIP and combining processes.

Applications

Precision Listing and Seat wires
Tight tolerance parts for overmolding operations.

Media

20 Servo Axes: X - feed, rotary straightener, C - cutter, Y - bender pin rotation (2X), Z - clamp & rotate, U - tool pivot (2x), P - bend head height (2X), transfer
Up to 2 radii
IP Automation engineers and CNC machines all bend heads, cutters and wire feed rollers in-house at reasonable cost with fast turnaround

Intellibend software on Windows 10 operating system
Length-Rotation-Angle CNC program format
Integrated production dashboard, batch control functions
21.5" multi-touch screen
Remote connectivity through VPN tunnel
OPC-UA protocol for industry 4.0

Available with hopper loaded wire
Wire payoff with linear motion arm capacity: 3000 lbs. (4500 lbs. option available)
7' (2.13m) safety cage with safety interlock door
Arbor wire straightener
All feed & bend drive systems have hardened gears and are fully enclosed.
Quick flip hardened feed rollers for 2 wire sizes
Linear encoder on wire feed for accuracy and slip detection
Wire stabilizer
Regrindable cutter die surface
Programmable retractable wire guides
On-site training available
Robotic integration capable

i-D-MS Front View

i-D-MS Top View

i-D-MS Isometric View

Specifications

*Minimum and maximum diameter capability is influenced by tensile yield of the wire. Contact us for clarification on min/max range for your wire type.