Single Piece Multiple Bend Head 3D CNC Wire Bender

i-S²-T Series

The i-S²-T CNC wire bender is designed to make easy work of your challenging parts and part mixes that require versatility and flexibility for low volume applications.

For low volume applications, setup and changeover is faster with fewer elements to adjust.

For special materials, tubing, pre-machined rods, and end formed parts that cannot be fed from coil, the pre-cut piece loading will allow you to have incredible 3D CNC bending capability.

A magazine feeding option is available for a significant increase in production and un-attended operation.

Applications

Exhaust hangers, high mix low volume parts, heating elements, and closed end loop parts.

The i-S²-T CNC wire bender is designed to make easy work of your challenging parts and part mixes that require versatility and flexibility for low volume applications.

For low volume applications, setup and changeover is faster with fewer elements to adjust.

For special materials, tubing, pre-machined rods, and end formed parts that cannot be fed from coil, the pre-cut piece loading will allow you to have incredible 3D CNC bending capability.

A magazine feeding option is available for a significant increase in production and un-attended operation.

Applications

Exhaust hangers, high mix low volume parts, heating elements, and closed end loop parts


Media


Features

    S² (S-squared) bend head

  • Two heads with up to 16 radii or custom bending tools
  • On-demand re-positioning to either bend head for mandrel, nose, and generated bending
  • Servo-controlled bend head height allows for multi-layered tooling
  • Out-of-sequence bending is possible with absolute positioning of bend head
  • Modular tooling design features easy bending pin replacement
  • Off-plane positioning allows for tube bending tools, and fast and accurate mandrel style bending
  • Hollow clamping mechanism and retractable guide

  • Hollow clamp pneumatically grips the material and allows for controlled x-axis motion to the bend head
  • Parts can be many meters longer than the machine if properly supported
  • Bending head can hold the part stationary, while the clamps travels back to regrip
  • Retractable guide provides support during feeding and bending and moves out of the way to allow the moving clamp to move all the way to the bending head
  • Intellibend software on Windows 10 operating system
  • Length-Rotation-Angle CNC program format
  • Production dashboard, with real-time rate & batch programming
  • 18.5" multi-touch screen integrated with industrial PC
  • Remote connectivity through VPN tunnel
  • OPC-UA protocol for industry 4.0
  • Custom I/O functions available
  • Kiosk control center

  • The kiosk control unit houses the computer with Intellibend software and E-stop
  • Provides flexible positioning for a variety of cell configurations
  • Allows for more clearance if a magazine feed is used
  • Regrindable cutter die surface
  • On-site training available
  • Robotic integration capable

Specifications

*Minimum and maximum diameter capability is influenced by tensile yield of the wire. Contact us for clarification on min/max range for your wire type.

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