Single Head CNC Wire Benders

i-S Series

The i-S series 3D CNC wire bender is a smart workhorse. It’s intuitive Intellibend software with 3D machine simulation and unique machine features separate it from its competitors.

The all-electric 6 axis design reduces system complexity and increases performance, reliability, and precision. An array of up to 8 bending radii are available. The robust servo cutting system paired with a fully enclosed all-gear feeding and bending system delivers reliability and low maintenance.

Its unique available options such as the traversing feed mechanism solve your consistency problems. Chamfering and coining units bring secondary processes inline. A long list of advanced options makes this a machine that can grow with your business.

The i-S series' wide range of options and affordability make it a great choice for both the beginner or advanced wire forming companies.

Applications

Clips, Holders, retail POP display components, Hooks, springs, Hangers, Connectors, Appliance parts, face guards, handles

The i-S series 3D CNC wire bender is a smart workhorse. It’s intuitive Intellibend software with 3D machine simulation and unique machine features separate it from its competitors.

The all-electric 6 axis design reduces system complexity and increases performance, reliability, and precision. An array of up to 8 bending radii are available. The robust servo cutting system paired with a fully enclosed all-gear feeding and bending system delivers reliability and low maintenance.

Its unique available options such as the traversing feed mechanism solve your consistency problems. Chamfering and coining units bring secondary processes inline. A long list of advanced options makes this a machine that can grow with your business.

The i-S series' wide range of options and affordability make it a great choice for both the beginner or advanced wire forming companies.

Applications

Clips, Holders, retail POP display components, Hooks, springs, Hangers, Connectors, Appliance parts, face guards, handles


Media


Features

  • 6 Servo Axes: X - feed, Y - bender pin rotation, Z - arm rotation, T - center turret rotation, P - bend head height , C - cutter
  • Up to 8 bending radii possible with the adjustable bender height
  • IP Automation engineers and CNC machines all bend heads, cutters and wire feed rollers in-house at reasonable cost with fast turnaround
  • Intellibend software on Windows 10 operating system with 3D simulation
  • Length-Rotation-Angle CNC program format
  • Production dashboard, with real-time rate & batch programming
  • 21.5" Multi-touch screen
  • Remote connectivity through VPN tunnel
  • OPC-UA protocol for industry 4.0
  • Custom I/O functions available
  • Wire payoff with linear motion arm capacity: 3000 lbs. included (4500 lbs. option available)
  • 7' (2.13 m) safety cage with safety interlock door
  • Wide range dual plane wire straightener
  • All feed & bend drive systems have hardened gears and are fully enclosed.
  • Quick flip hardened feed rollers for 2 wire sizes
  • Linear encoder on wire feed for accuracy and slip detection
  • Wire stabilizer
  • Regrindable cutter die surface
  • On-site training available
  • Robotic integration capable

Specifications

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*Minimum and maximum diameter capability is influenced by tensile yield of the wire. Contact us for clarification on min/max range for your wire type.


Machine Options

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Traversing Feeder/Straightener

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Vision Inspection

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Servo Press

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Stress Relieving Station

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Stand Alone Chamfering Unit

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Cold Header

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